The main focus of our materials in on highly effective sound transfer through the development of acoustic capable polymers. These new polymers enable coupling of the ultrasonic sensor to the material under test and provide a layer to couple, seal or optimize energy transfer.
These ultrasonic materials can be moulded into simple or complex shapes (including wheels) and are currently being used in over 50 countries worldwide in order to solve unique testing situations including high temperature, weld fillets and rough surfaces.
Material Properties for Ultrasonic Application of our Materials
Thermoset Materials
| Thermoset Material | Hardness (Shore A) | Specific Gravity | Tensile Strength | Elongation | Tear Die-C Pli. | Attenuation dB/mm @ 5MHz | Velocity (m/s) | Impedance |
dV/dT (m/s/°C) |
Heat Resistance (°C) | Chemical Resistance to Oil | Glass Transition (°C) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
Aqualene™ 310 |
30 |
0.92 |
350 |
350 |
25 |
-0.20 |
1572 |
1.45 |
-3 |
200 |
Poor |
-90 |
|
Aqualene™ 320 |
35 |
0.92 |
300 |
200 |
21 |
-0.15 |
1569 |
1.44 |
-3 |
200 |
Poor |
-90 |
|
Aqualene™ 200 |
40 |
0.92 |
260 |
140 |
21 |
-0.22 |
1589 |
1.46 |
-3 |
200 |
Poor |
-90 |
|
Aqualene™ 250 |
45 |
0.92 |
260 |
140 |
20 |
-0.22 |
1584 |
1.46 |
-3 |
200 |
Poor |
-90 |
|
Aqualene™ 300 |
58 |
0.92 |
120 |
27 |
15 |
-0.33 |
1585 |
1.49 |
-3 |
200 |
Poor |
-90 |
|
Aqualene™ 350 |
70 |
0.93 |
120 |
27 |
13 |
-0.54 |
1584 |
1.49 |
-3 |
-200 |
Poor |
-90 |
|
AquaThin |
Aqualene™ special blend |
3" x 4.5" x 0.1 mm Sheet |
Can be cut to customer profile as required |
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Thermoplastic Materials
| Thermoplastic Material | Hardness (Shore A) | Specific Gravity | Tensile Strength | Elongation | Tear Die-C Pli. | Attenuation dB/mm @ 5MHz | Velocity (m/s) | Impedance | dV/dT (m/s/°C) | Heat Resistance (°C) | Chemical Resistance to Oil | Glass Transition (°C) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
ACE™ 120 |
12 |
0.94 |
600 |
1100 |
40 |
-0.66 |
1480 |
1.41 |
- |
55 |
Poor |
-80 |
|
ACE™ 200 |
20 |
0.94 |
1200 |
1200 |
30 |
-0.58 |
1531 |
1.38 |
- |
60 |
Poor |
-80 |
|
ACE™ 400 |
42 |
0.94 |
1400 |
1200 |
27.7 |
-0.99 |
1541 |
1.42 |
- |
60 |
Poor |
-80 |
|
Aqualink™ 100 |
5 |
0.97 |
300 |
1100 |
50 |
-0.44 |
1476 |
1.30 |
- |
55 |
Poor |
-80 |
|
Aqualink™ 200 |
1 |
0.98 |
130 |
850 |
40 |
-0.36 |
1453 |
1.46 |
- |
55 |
Poor |
-80 |
|
Aqualink Skin 300 |
0.5 |
0.97 |
160 |
1300 |
46 |
-0.42 |
1416 |
1.26 |
- |
55 |
Poor |
-80 |
Silicone Based Materials
| Silicone Material | Hardness (Shore A) | Specific Gravity | Tensile Strength | Elongation | Tear Die-C Pli. | Attenuation dB/mm @ 5MHz | Velocity (m/s) | Impedance | dV/dT (m/s/°C) | Heat Resistance (°C) | Chemical Resistance to Oil | Glass Transition (°C) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
AquaSilox 100 |
20 |
1.02 |
1012 |
817 |
66 |
-0.897 |
1004 |
1.02 |
- |
300 |
OK |
-80 |
|
AquaSilox 140 |
44 |
1.07 |
1480 |
611 |
93 |
-1.71 |
1010 |
1.15 |
- |
300 |
OK |
-80 |
Urethane Based Materials
| Urethane Material | Hardness (Shore A) | Specific Gravity | Tensile Strength | Elongation | Tear Die-C Pli. | Attenuation dB/mm @ 5MHz | Velocity (m/s) | Impedance | dV/dT (m/s/°C) | Heat Resistance (°C) | Chemical Resistance to Oil | Glass Transition (°C) |
|---|---|---|---|---|---|---|---|---|---|---|---|---|
|
AquaCyan 100 |
90 |
1.06 |
4500 |
450 |
75 |
-3.333 |
1727 |
1.75 |
- |
60 |
Good |
-60 |
Bonding Materials
| Bonding Material | Appearance | Specific Gravity | Viscosity cps @ 55°C | Support Shear Wave | Water Soluble | Flash Point (CoC) | Comments |
|---|---|---|---|---|---|---|---|
|
AquaBond 100 |
Brown Viscous |
0.91 |
120 000 |
Yes |
no |
>121°C |
Very sticky, clean with Varsol |
|
AquaBond 125 |
Clear |
0.89 |
60 000 |
Yes |
no |
>400°C |
Very sticky, clean with Varsol |
|
AquaBond 200 |
Brown Viscous |
0.90 |
65 000 |
Yes |
No |
>121°C |
Very sticky, clean with Varsol |
|
AquaBond 300 |
Brown Viscous |
0.90 |
65 000 |
No |
No |
>121°C |
Very sticky, clean with Varsol |
|
AquaBond 400 |
Clear |
0.9 |
5 000 |
No |
No |
>121°C |
Very sticky, clean with Varsol |
**Most material available in thicknesses of 0.1 mm to 50 mm**
Material Performance Graphs
Comparing Innovation Polymers' TMM Options
Comparing Common Polymer Attenuations
About Innovation Polymers:
Innovation Polymers is a leader in acoustic capable polymer solutions for the non-destructive testing industry, providing high-quality products and services to clients across a range of industries. With a commitment to innovation and customer satisfaction, the company has the capability to develop a wide range of unique sound coupling polymeric media and has earned a reputation as a trusted partner in the industry.